Building Plywood Cabinet Doors

X research source cut the door panel insert slightly less than the size you need to allow for wood expansion and contraction.

Building plywood cabinet doors. These smaller panels are a lot easier to handle than full sheets and since most of my cabinets were built 24 wide i did that on purpose i only had to cut the door panels down in one direction since the 2. To even up the ends of the door cut 1 16 in. They can be finished with paint stain followed by polyurethane or any other finish you deem appropriate. While slab style cabinet doors can be built from plywood or melamine with the edges banded it is relatively simple to build slab doors from solid wood.

Face frames cover plywood edges. Most cabinet doors still use a form of contoured design in which frames and panels are constructed so that the cabinet faces are dimensional rather than flat. Laminate is typically applied to the door panel although it is also possible to paint it or in the case of finer cabinet grade plywood to stain and varnish it. A flat door panel will usually be made from 25 inch 6 mm plywood the same wood type as the rest of the cabinet.

From each end using the table saw. Euro or cup hinges are the easiest most forgiving means of hanging your new cabinet doors. However flat panel doors otherwise known as slab cabinet doors are increasing in popularity largely because they lend a modern. Columbia s appalachian traditions line answers the need for the edge glued lumber or plank matched look perfectly.

For cabinet doors a plywood face can give you a finished look regardless of the type of plywood you ve chosen to use for the box construction. Simple frameless doors can be made by simply cutting sanded or cabinet grade plywood to the required dimension. Get help with the hinges. But i wanted a really nice natural color for the bottom doors so i used the hickory 2 x4 purebond plywood panels for the doors on the base cabinets and pantry.

Overlaps on the sides let you fine tune the cabinet width during installation. The sample base and wall cabinets shown below have these features to make building them as simple as possible. You also have to hang them. Building shaker cabinet doors is only part of the story.

Probably the most inexpensive and versatile style of a cabinet door is the slab.